fretsireland.com

the home of great tone

Construction
These images show some of my methods in constructing the different types of instruments.
Weissenborn layout on timber.jpg

Weissenborn layout on timber.jpg

Gluing centre braces.jpg

Gluing centre braces.jpg

Thinning centre line brace.jpg

Thinning centre line brace.jpg

Gluing back braces.jpg

Gluing back braces.jpg

Weissenborn binding headstock 2.jpg

Weissenborn binding headstock 2.jpg

Weissenborn binding headstock.jpg

Weissenborn binding headstock.jpg

Weissenborn binding in progress.jpg

Weissenborn binding in progress.jpg

Weissenborn reaming hole for bridge pins.jpg

Weissenborn reaming hole for bridge pins.jpg

30 year cut Ziricote ready for resaw.jpg

30 year cut Ziricote ready for resaw.jpg

Rosette making 3.jpg

Rosette making 3.jpg

Rosette making 5.jpg

Rosette making 5.jpg

Rosette making 7.jpg

Rosette making 7.jpg

Rosette making 8.jpg

Rosette making 8.jpg

Rosette making 12.jpg

Rosette making 12.jpg

Sound hole routed.jpg

Sound hole routed.jpg

Sound hole finished.jpg

Sound hole finished.jpg

Top cut to shape.jpg

Top cut to shape.jpg

Start with a lot of bracing.jpg

Start with a lot of bracing.jpg

Chcking bracing deflection for strength.jpg

Chcking bracing deflection for strength.jpg

Weighing each brace for strength to weight ratio.jpg

Weighing each brace for strength to weight ratio.jpg

3 sets of X braces ready to match up with a suitable top.jpg

3 sets of X braces ready to match up with a suitable top.jpg

Cutting X brace box joint.jpg

Cutting X brace box joint.jpg

A and X braces glued_.jpg

A and X braces glued_.jpg

Finger braces glued_.jpg

Finger braces glued_.jpg

All braces glued_.jpg

All braces glued_.jpg

All braces on and glue cleaned up.jpg

All braces on and glue cleaned up.jpg

Trimming and feathering the X brace ends.jpg

Trimming and feathering the X brace ends.jpg

Bridgeplate glued in.jpg

Bridgeplate glued in.jpg

3 lamination tailpiece block glued in.jpg

3 lamination tailpiece block glued in.jpg

Guitar rim assembly. Ziricote and mahogany laminated.jpg

Guitar rim assembly. Ziricote and mahogany laminated.jpg

Kitchen plate warmer keeps lining warm ready for glue.jpg

Kitchen plate warmer keeps lining warm ready for glue.jpg

Gluing lining.jpg

Gluing lining.jpg

Cutting the neck block transverse brace dovetail.jpg

Cutting the neck block transverse brace dovetail.jpg

Transverse brace ready to glue.jpg

Transverse brace ready to glue.jpg

Guitar rim assembly finish glued.jpg

Guitar rim assembly finish glued.jpg

Glue on top joint ready for rim.jpg

Glue on top joint ready for rim.jpg

Rim assembly on to top glueing.jpg

Rim assembly on to top glueing.jpg

Top clamped on, gently warming joint for maximum glue squeezeout.jpg

Top clamped on, gently warming joint for maximum glue squeezeout.jpg

Top and sides assembly final clamp and glue onspecial work pedestal.jpg

Top and sides assembly final clamp and glue onspecial work pedestal.jpg

Top and rim assembly ready for final voicing of braces.jpg

Top and rim assembly ready for final voicing of braces.jpg

Sanding radius for back braces.jpg

Sanding radius for back braces.jpg

Cutting back lining for braces.jpg

Cutting back lining for braces.jpg

Slots for braces cut. warming the back for the hide glue.jpg

Slots for braces cut. warming the back for the hide glue.jpg

First brace glued on.jpg

First brace glued on.jpg

Last scalloped brace being trimmed on back braces.jpg

Last scalloped brace being trimmed on back braces.jpg

Guitar back interior shellac finishing.jpg

Guitar back interior shellac finishing.jpg

Gluing on the back.jpg

Gluing on the back.jpg

Back in place.jpg

Back in place.jpg

Back on rotating the clamping frame.jpg

Back on rotating the clamping frame.jpg

Back glued on, all clamped up. Top up so glue doesn't rundown the sides.jpg

Back glued on, all clamped up. Top up so glue doesn't rundown the sides.jpg

Back glued on, top up so glue doesn't run down the sides.jpg

Back glued on, top up so glue doesn't run down the sides.jpg

Back in place with locating pins clamping caul.jpg

Back in place with locating pins clamping caul.jpg

OMvr sound box complete.jpg

OMvr sound box complete.jpg

Koa awaiting selection.jpg

Koa awaiting selection.jpg

Steam bending highly figured koa for headstock volute_.jpg

Steam bending highly figured koa for headstock volute_.jpg

Gluing bent koa to headstock back needssome inventiveness.jpg

Gluing bent koa to headstock back needssome inventiveness.jpg

Guitar neck back with Koa backplate.jpg

Guitar neck back with Koa backplate.jpg

Fingerboard template neck width.jpg

Fingerboard template neck width.jpg

Cutting neck shape.jpg

Cutting neck shape.jpg

Rough carving neck.jpg

Rough carving neck.jpg

Rough carving neck 2.jpg

Rough carving neck 2.jpg

Carving heel with a small yarri kanna.jpg

Carving heel with a small yarri kanna.jpg

Cutting guitar heel.jpg

Cutting guitar heel.jpg

Guitar headstock template.jpg

Guitar headstock template.jpg

Carving guitar headstock.jpg

Carving guitar headstock.jpg

Rough carving neck volute.jpg

Rough carving neck volute.jpg

Shaping neck volute.jpg

Shaping neck volute.jpg

Bevelling the edge of the headstock back.jpg

Bevelling the edge of the headstock back.jpg

Routing top binding.jpg

Routing top binding.jpg

Crisp edges for binding and purfling. 4mm laminated sides show strong joint.jpg

Crisp edges for binding and purfling. 4mm laminated sides show strong joint.jpg

Binding slot finish cut by hand.jpg

Binding slot finish cut by hand.jpg

Gluing gorgeous koa with black and white binding.jpg

Gluing gorgeous koa with black and white binding.jpg

Making Koa binding.jpg

Making Koa binding.jpg

Koa binding ready for steam bending.jpg

Koa binding ready for steam bending.jpg

Wood binding is strong. String and rubber bands required to hold in place while glue sets.jpg

Wood binding is strong. String and rubber bands required to hold in place while glue sets.jpg

Clamps required to glue back binding on.jpg

Clamps required to glue back binding on.jpg

Levelling the binding.jpg

Levelling the binding.jpg

Endgraft channel cleaned to inner lamination.jpg

Endgraft channel cleaned to inner lamination.jpg

Endgraft purfling clean mitre.jpg

Endgraft purfling clean mitre.jpg

Endgraft purfling glued in.jpg

Endgraft purfling glued in.jpg

Koa endgraft glued in before trimming.jpg

Koa endgraft glued in before trimming.jpg

Body in neck mortise jig.jpg

Body in neck mortise jig.jpg

Cutting neck tenon.jpg

Cutting neck tenon.jpg

Cutting neck tenon cheeks.jpg

Cutting neck tenon cheeks.jpg

Drilling 2nd hole for neck bolts. Tenon cheeks laminated for strength and tone.jpg

Drilling 2nd hole for neck bolts. Tenon cheeks laminated for strength and tone.jpg

Headstock back.jpg

Headstock back.jpg

Gluing graphite rods in neck.jpg

Gluing graphite rods in neck.jpg

Fingerboard on the warming plate with glue. Tape to remove so glue won't get on truss rod.jpg

Fingerboard on the warming plate with glue. Tape to remove so glue won't get on truss rod.jpg

Gluing ebony binding and double purfling to fingerboard.jpg

Gluing ebony binding and double purfling to fingerboard.jpg

Gluing mitred curved ebony binding.jpg

Gluing mitred curved ebony binding.jpg

Gluing mitred holly purfling on curve.jpg

Gluing mitred holly purfling on curve.jpg

Curve routed ready for cleanup.jpg

Curve routed ready for cleanup.jpg

Neck and top with hide glue_.jpg

Neck and top with hide glue_.jpg

Preheated fingerboard located in place with 3 pins.jpg

Preheated fingerboard located in place with 3 pins.jpg

Super flat clamping caul makes sure fingerboard squeezes out all excess glue.jpg

Super flat clamping caul makes sure fingerboard squeezes out all excess glue.jpg

Carving the uniqique centre edge to headstock. The line matches the grain of the headplate.jpg

Carving the uniqique centre edge to headstock. The line matches the grain of the headplate.jpg

Setting the bridge thickness.jpg

Setting the bridge thickness.jpg

Bridge template.jpg

Bridge template.jpg

Milling bridge saddle slot.jpg

Milling bridge saddle slot.jpg

Bridge blank before final carving.jpg

Bridge blank before final carving.jpg

Bridge final shaping.jpg

Bridge final shaping.jpg

Finished 30 year old Ziricote bridge. Only 32 gram.jpg

Finished 30 year old Ziricote bridge. Only 32 gram.jpg

Drilling glue location pin holes.jpg

Drilling glue location pin holes.jpg

Bridge location custom jig.jpg

Bridge location custom jig.jpg

Ready for fretting.jpg

Ready for fretting.jpg

Ready for finishing.jpg

Ready for finishing.jpg

French polish first coat.jpg

French polish first coat.jpg

French polish early bodying.jpg

French polish early bodying.jpg

French polishing back.jpg

French polishing back.jpg

French polished Ziricote is stunning.jpg

French polished Ziricote is stunning.jpg

Tuners bushes fitted.jpg

Tuners bushes fitted.jpg

French polishing truss rod cover.jpg

French polishing truss rod cover.jpg

Cleaning out nut slot.jpg

Cleaning out nut slot.jpg

Cutting nut slot.jpg

Cutting nut slot.jpg

English sycamore back and adirondack spruce top for mandolin.jpg

English sycamore back and adirondack spruce top for mandolin.jpg

European spruce mandolin top glue up.jpg

European spruce mandolin top glue up.jpg

Some 25 year old Adirondac spruce glued up.jpg

Some 25 year old Adirondac spruce glued up.jpg

F5 Mandolin bent rim pieces before trimming.jpg

F5 Mandolin bent rim pieces before trimming.jpg

Gluing the lower f mandolin point.jpg

Gluing the lower f mandolin point.jpg

Glue up jig for A and F style mandolins.jpg

Glue up jig for A and F style mandolins.jpg

Making the inside plug for mandolin glue up jig.jpg

Making the inside plug for mandolin glue up jig.jpg

An F mandolin rim takes shape before trimming.jpg

An F mandolin rim takes shape before trimming.jpg

F5 rim glued up in jig.jpg

F5 rim glued up in jig.jpg

Mandolin top and back carving jig.jpg

Mandolin top and back carving jig.jpg

Rougfing out mandolin top with carving axe.jpg

Rougfing out mandolin top with carving axe.jpg

Some shape to the top.jpg

Some shape to the top.jpg

F5 top almost finished carved.jpg

F5 top almost finished carved.jpg

F5 top shape finished. Next the scroll.jpg

F5 top shape finished. Next the scroll.jpg

F5 Mandolin levelling the lining.jpg

F5 Mandolin levelling the lining.jpg

F5 top glued to rim.jpg

F5 top glued to rim.jpg

Cutting an f4 and f5 neck out of nice figured sycamore.jpg

Cutting an f4 and f5 neck out of nice figured sycamore.jpg

F4 and f5 neck routed for truss rod.jpg

F4 and f5 neck routed for truss rod.jpg

F4 neck rough carved.jpg

F4 neck rough carved.jpg

F5 neck rough shaping.jpg

F5 neck rough shaping.jpg

F4 and f5 neck headstock cheeks glued on.jpg

F4 and f5 neck headstock cheeks glued on.jpg

F5 Mandolin cutting neck dovetail.jpg

F5 Mandolin cutting neck dovetail.jpg

F5 Mandolin neck dovetail cut.jpg

F5 Mandolin neck dovetail cut.jpg

F5 Mandolin neck joint squared.jpg

F5 Mandolin neck joint squared.jpg

F5 Mandolin squaring the neck joint.jpg

F5 Mandolin squaring the neck joint.jpg

F5 ready for neck and back to be glued on.jpg

F5 ready for neck and back to be glued on.jpg

Levelling lining Dobro body.jpg

Levelling lining Dobro body.jpg

Dobro body.jpg

Dobro body.jpg

Lining glue up Dobro body.jpg

Lining glue up Dobro body.jpg

Dobro in the white ready for binding and finish.jpg

Dobro in the white ready for binding and finish.jpg